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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection - Records review and baseline data collection - TML/CML selection and measurement planning - Remaining life and corrosion rate calculations |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules |
| Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Damage assessment and prioritization - Internal, external, and localized corrosion |
API Pressure Vessel Inspector Sample Questions:
1. After a new vessel has been installed, what must be done in order accept the vessel for operation?
A) Base line thickness readings must be taken per API 572
B) A first internal inspection, however if a manufactures' data report (U1) assuring that the vessel is satisfactory for its intended service is available the first internal may be waived
C) A first internal inspection.
D) Base line thickness reading must be taken per NBIC regulation 6
2. Under API-510, a pressure vessel inspector must renew their certification every:
A) 3 years
B) 5 years
C) 10 years
D) 6 years
3. If a vessel is subjected to temperatures above design, what may happen
A) The rupture disk may implode
B) Precipitation at the grain boundaries may occur.
C) Creep of the vessel's material may occur
D) The relief device may fail
4. What is the API-510 required minimum thickness for ultrasonic testing on a pressure vessel's shell?
A) 0.375 inches
B) 0.05 inches
C) 0.1 inches
D) 0.25 inches
5. To exempt a vessel from internal inspections, what is the value of the corrosion rate that cannot be exceeded?
A) 0.005" between inspections not to exceed 3 years between inspections
B) 0.001" per year
C) 0.001" between inspections not to exceed 5 years between inspections
D) 0.005" per year
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: A | Question # 3 Answer: C | Question # 4 Answer: D | Question # 5 Answer: D |
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