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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection - Records review and baseline data collection - TML/CML selection and measurement planning - Remaining life and corrosion rate calculations |
| Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Damage assessment and prioritization - Internal, external, and localized corrosion |
| Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules |
API Pressure Vessel Inspector Sample Questions:
After a new vessel has been installed, what must be done in order accept the vessel for operation?
- A. Base line thickness readings must be taken per API 572
- B. A first internal inspection, however if a manufactures' data report (U1) assuring that the vessel is satisfactory for its intended service is available the first internal may be waived
- C. A first internal inspection.
- D. Base line thickness reading must be taken per NBIC regulation 6
Correct Answer: B 🗳️
Under API-510, a pressure vessel inspector must renew their certification every:
- A. 3 years
- B. 5 years
- C. 10 years
- D. 6 years
Correct Answer: A 🗳️
If a vessel is subjected to temperatures above design, what may happen
- A. The rupture disk may implode
- B. Precipitation at the grain boundaries may occur.
- C. Creep of the vessel's material may occur
- D. The relief device may fail
Correct Answer: C 🗳️
What is the API-510 required minimum thickness for ultrasonic testing on a pressure vessel's shell?
- A. 0.375 inches
- B. 0.05 inches
- C. 0.1 inches
- D. 0.25 inches
Correct Answer: D 🗳️
To exempt a vessel from internal inspections, what is the value of the corrosion rate that cannot be exceeded?
- A. 0.005" between inspections not to exceed 3 years between inspections
- B. 0.001" per year
- C. 0.001" between inspections not to exceed 5 years between inspections
- D. 0.005" per year
Correct Answer: D 🗳️
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