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API API-510 Exam Syllabus Topics:

SectionObjectives
Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
  • 1. Defect assessment methodologies
    • 2. API 579/ASME FFS-1 concepts
      - API and ASME standards
      • 1. ASME Section VIII overview
        • 2. API 510 inspection code requirements
          Pressure Vessel Design and Engineering Fundamentals- Design principles and calculations
          • 1. Allowable stress and material selection
            • 2. Design pressure and temperature considerations
              - Construction and fabrication basics
              • 1. Fabrication standards (ASME Section VIII)
                • 2. Weld joint efficiency
                  Inspection, Testing, and Monitoring- In-service inspection methods
                  • 1. Visual inspection techniques
                    • 2. Nondestructive examination (UT, RT, MT, PT)
                      - Corrosion monitoring and assessment
                      • 1. Corrosion mechanisms
                        • 2. Remaining life calculations
                          Repair, Alteration, and Rerating- Repair procedures
                          • 1. Welding repairs and procedures
                            • 2. Post-weld heat treatment requirements
                              - Alteration and rerating requirements
                              • 1. Pressure vessel rerating principles
                                • 2. Documentation and code compliance
                                  Risk and Integrity Management- Risk-based inspection (RBI)
                                  • 1. Probability and consequence of failure
                                    • 2. API 580 concepts

                                      API Pressure Vessel Inspector Sample Questions:

                                      Question 1

                                      Who is responsible to ensure that the Authorized Inspection Agency functions in accordance with the requirements of API 510?

                                      A. Jurisdiction
                                      B. Owner/user
                                      C. AI
                                      D. Pressure vessel engineer


                                      Question 2

                                      When a corroded area of considerable size is encountered and the circumferential stresses govern, what is maximum length over which the thickness can be averaged for a vessel with an inside diameter of 48 inches?

                                      A. 20 percent of the vessel diameter
                                      B. 20 inches
                                      C. 25 percent of the vessel diameter
                                      D. 24 inches


                                      Question 3

                                      Describe the steps involved in transitioning from older inspection standards to API-510 for an existing facility with multiple pressure vessels.


                                      Question 4

                                      API-510 states that the minimum temperature for a pressure test should be how many degrees Fahrenheit above the minimum design metal temperature (MDMT)?

                                      A. 10°F
                                      B. 30°F
                                      C. 70°F
                                      D. 50°F


                                      Question 5

                                      The definition of pressure vessels is:

                                      A. A container designed to withstand internal or external pressure
                                      B. A container no greater than 8" in cross section
                                      C. A container designed to operate below atmospheric pressure
                                      D. A vessel for the containment of process fluids with or without internal pressure


                                      Solutions:

                                      Question 1
                                      Answer: B
                                      Question 2
                                      Answer: B
                                      Question 3
                                      Answer: Only visible for members
                                      Question 4
                                      Answer: B
                                      Question 5
                                      Answer: A

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